The main construction period of the dumper room of Huanghua Port Phase III project is about 6 months, during which the workload of tower cranes is heavy and the working hours are long. According to the engineering requirements, three tower cranes were installed in the dumper room, including one QTZ63 (arm length 50 meters) and two QTZ80 (arm length 58 meters). In use, when tower cranes work at the same time, there will be cross. The height difference of tower crane is 5m, 1# tower is 5m higher than 3# tower, and 2# tower is 5m higher than 1# tower. In the process of work, when the front end of tower crane is hoisted, it is necessary to avoid the cross of big arms and prevent mechanical accidents. Tower crane driver management system In order to ensure the smooth completion of the third-phase dumper room project and the safe operation of equipment during construction, this tower crane driver management system is formulated as follows: 1. The tower crane driver must abide by the rules and regulations of the project department to ensure the normal operation of equipment and personnel for 24 hours to meet the needs of site construction. When the tower crane driver asks for leave, he must obtain the consent of full-time management personnel and project department leaders before leaving. 2, the driver must install tower crane safety operation procedures, put an end to unsafe factors. The tower crane driver should know the running tower crane equipment, check it regularly, maintain the tower crane according to the operation method of "cleaning, lubricating, fastening, adjusting and anticorrosion", and report the bad phenomena of the equipment to the full-time management personnel of the project department in time, so as to eliminate the faults in time and ensure the normal operation of the equipment. 3, each tower crane fixed two tower crane drivers, because of special reasons need to replace the tower crane driver, must obey the arrangement of the project department full-time management personnel. 4. Without the consent of the project department, the tower crane driver shall not be replaced without authorization; If you need to replace the tower crane driver, it must be approved by the project department, and the replacement of the tower crane driver must be verified by full-time management personnel before taking up the post. 5, tower crane driver at work, must obey the command of full-time bell man, at the same time refused to command requirements of other personnel except full-time bell man, but for anyone's emergency stop instructions, should be executed immediately. In the process of tower crane hoisting, it is forbidden to overload and overload hoisting to ensure the safe operation of tower crane. 6, tower crane driver is strictly prohibited in the working hours, noon break to drink. Be sure to concentrate on your work. It is forbidden to chat and listen to music on your mobile phone at work, so as not to affect your work. 7, in the normal work of tower crane, if you have any other questions, to timely put forward to the project department, the project department as the case may be. 8. Don't hoist: (1) Don't hoist obliquely (2) Don't hoist when it is overloaded (3) Don't hoist when the bulk material is too full or loosely bound (4) Don't hoist when the edge of the hoisted object has no protective measures (5) Don't hoist when there are people on it (6) Don't hoist when the command signal is unclear (7) Don't hoist buried components (8) Jack-up and demolition must be carried out in accordance with regulations, and safety operation measures shall be formulated, which shall be carried out by a professional team (group) with demolition qualification under the unified guidance of the team (group) leader, and supervised by technicians and safety personnel. 2. After the tower crane is installed, the verticality deviation of the tower body shall not exceed 3/ 1000 under no-load condition. 3, tower crane special distribution box, power switch should comply with the specified requirements. 4, tower crane must be installed car walking, luffing, hook height limiter and torque limiter and other safety devices, and ensure sensitive and reliable. 5, tower crane tower, shall not hang placards. 6. Check before operation: (1) Appearance of mechanical structure, and all transmission mechanisms should be normal. (2) The oil level of each gear box and hydraulic oil tank shall meet the standards. (3) The connecting bolts of the main components shall meet the standards. (4) Wear of wire rope and pulley shall comply with the regulations. (5) The power cable shall be intact. 7. Check that the power supply voltage reaches 380V, and its variation range does not exceed+20 V. Before sending, set the control switch to zero. Before starting the machine, turn on the power supply and check the metal structure for no leakage. 8, no-load operation, check the walking, slewing, lifting, luffing and other institutions of brakes, safety limit, protective devices, etc. , confirmed to be normal, before operation. 9. When manipulating each controller, it should be operated step by step, and it is forbidden to operate beyond the gear. When changing the running direction, the controller should be set to zero, and then the motor will be transported in the other direction after it stops running. Try to operate smoothly, and it is forbidden to start and stop suddenly. 10, the hook is lifted close to the top of the boom, and when the car runs to the end, it should slow down to the stop position. The distance between the hook and the top of the boom shall not be less than1m. 1 1. Free descent is prohibited after lifting heavy objects. After the weight is in place, it can be lowered slowly by micro-motion mechanism or brake. 12. When lifting heavy objects translate, they should be more than 0.5m higher than the obstacles they cross. 13. When three tower cranes are running, the distance between any close parts (including the lifted weights) between the two cranes shall not be less than 5m. After 2 1. operation, the boom of tower crane should be turned to the downwind direction, and the slewing brake should be released. The trolley and counterweight should be moved to the non-working position. Lift the hook 2 ~ 3m away from the top of the boom. 22. Turn each control switch to zero position, turn off each switch in turn, close the doors and windows of the operation room, and cut off the main power switch after disembarking. Turn on the altitude indicator. 23, any personnel in the tower inspection or maintenance, must wear a seat belt. Daily maintenance system of tower crane In order to further strengthen and control the daily inspection and maintenance of tower crane in the process of safe production, this work should be carried out by the driver before shift every day. There are the following points: 1, three risks (i.e. hook insurance, wire rope drum insurance and ladder climbing retainer) and five risks (i.e. overload limit, amplitude limit, superelevation limit, walking limit and rotation limit) must be complete and sensitive. 2, it is strictly prohibited to use broken wire rope, waste wire rope and surface corrosion of wire rope. Check whether all kinds of rope clips, slings and ropes are properly equipped before and after work. 3. Cab doors and windows are in good condition and can effectively prevent rain. 4. The distance from the transmission line shall conform to the regulations, and effective protective measures shall be taken, and all kinds of protective measures shall be complete and firm. 5, must abide by the "ten don't hang" and other relevant safety regulations. 6, after the completion of the work, should lift the hook, the car, all operators in zero. Cut off the power supply, lock the electric box and close the doors and windows. Safety operation regulations for iron tower 1. Check 1 before operation. You must go through the handover procedures at work, and you must check the filling and recording of mechanical resume and handover records. 2, check the fastening of the main bolt, weld and protagonist steel without cracks, welding and other phenomena. 3. Check the oil level of mechanical transmission gearbox and hydraulic oil tank. Meet the standards. 4, check the ministries brake wheel, brake band (brake shoe) without damage, braking sensitive; Hooks, pulleys, snap rings and wire ropes shall meet the standards; Safety devices (torque limiter, weight limiter, walking, height amplitude limiter and hook safety, etc.). ) are sensitive and reliable. 5, operating system, electrical system contact is good, no loose, no bare wires, etc. 6, distribution box before sending, linkage controller should be at zero. After shutdown, before starting the machine, check whether there is any leakage in the metal structure. 7, all electrical systems must have a good grounding or zero protection. One set of grounding is set every 20m, which is not connected with buildings, and the grounding resistance is not greater than 4Ω. 8, tower crane parts in operation 1m range can not have obstacles. 9, tower crane before operation should be no-load operation or commissioning, confirmed rear can put into use.
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