Speech by workshop energy saving, consumption reduction and efficiency improvement model
In the past year, with the care and strong support of leaders at all levels of the company and factory, our workshop successfully completed the annual work tasks and successfully achieved the goals set at the beginning of the year. My workshop is always tightly surrounded? Be a pioneer in safe power supply and strive to add luster to the branch factory? This commitment, with the goal of ensuring operation, power supply, time and cost reduction, centered on the safe, stable and economic operation of main equipment, combined with the actual work situation of our workshop, has carried out a lot of effective work, such as technical transformation, technological innovation, repairing the old and utilizing the waste, and production surprise, and achieved good economic benefits; At the same time, it was praised by company leaders, branch leaders and workshop workers, and was commended by the company many times. Near a factory? Reduce cost and increase efficiency to ensure the realization of annual profit target? According to the requirements of the spirit of the document, the workshop organized all employees to study and implement it seriously, explained the severe production and operation situation faced by the enterprise to all employees, adopted a series of measures to mobilize all employees in the workshop to deeply understand the significance of energy saving, consumption reduction and efficiency improvement for the sustainable development of Yamei Cement, encouraged employees to stand on their posts, reduce costs and increase efficiency, and truly unify their thoughts and actions, thus providing strong spiritual motivation and ideological guarantee for the realization of the annual task objectives of the workshop.
Workshop energy saving, consumption reduction and efficiency improvement are summarized as follows:
First, actively carry out technical research, put forward reasonable suggestions, and give full play to the collective wisdom of employees. Faced with the aging of electrical equipment in charge of our workshop, team cadres in the workshop led the technical backbone to tackle key technical problems and actively made reasonable suggestions. Focus on the overall situation and compare contributions? Activities such as, arouse the enthusiasm of the whole workshop staff, create a good atmosphere, and fully tap the potential of the equipment. All teams and groups use their brains and study hard to correct and solve many problems in equipment operation and technology in production organization in time, solve problems before production, and deal with hidden dangers in the bud to ensure the smooth production and operation of the whole factory. After the activity, the workshop staff put forward more than 20 rationalization suggestions, which extended the service life of high-voltage motor, cement packaging and other equipment parts, reduced the number of periodic spare parts such as bearings and reduced the maintenance cost through technical transformation. Through the efforts of all the staff in the workshop, the annual operation rate of power supply and electrical equipment maintenance reached 98%, and the equipment maintenance cost was reduced by 30%, which ensured the smooth production and operation of the whole factory.
Second, start from the side, start from the small things, and implement them? Do it yourself, repair the old and use the waste? Activities.
Since the cost reduction and efficiency increase activities were launched, the workshop has been in accordance with? Do it yourself, repair the old and use the waste? The principle of not outsourcing what can be repaired by ourselves, not replacing what can be repaired and used, and strictly controlling expenses. Carry out mass resource conservation and rationalization suggestions collection and production technology tips, small creations, small inventions promotion and other activities to promote technological innovation of enterprises and improve production efficiency. In view of the situation that a large number of waste power distribution cabinets were idle during the demolition of the old factory building in No.1 Cement Plant, the workshop organized the workshop team to reuse the waste power distribution cabinets. * * * More than 0/00 reusable switch mechanisms, motors, air switches and other parts were demolished, all of which were stored in the material warehouse for later use, and the reusable power distribution cabinets were also technically reformed. It not only solves the problem of storage and occupation of waste power distribution cabinets, but also saves the maintenance cost of electrical equipment maintenance in the future.
Third, around innovation and efficiency, we will carry out in-depth activities such as double increase and double festival, technological innovation, repairing the old and utilizing the waste.
In order to meet the development needs of the first branch factory in Asia and America under the new situation, our workshop is based on the branch company? Innovation and efficiency? Call for activities to lead the employees in our workshop to make contributions based on their posts and actively pay attention to the company? Three meetings? Spirit, vigorously carry out activities such as double increase and double festival, technological innovation, repairing the old and utilizing the waste, and contribute to the innovation and efficiency of a branch factory. Our workshop actively responded to the call of the branch factory and closely focused on? Dedication based on this position? Based on the reality of the workshop, we actively and deeply carried out activities such as technological innovation, repairing the old and utilizing the waste, and gave full play to our subjective initiative, which made outstanding contributions to the economic construction of our factory.
1, the transformation project of low-voltage motor inverter, which created benefits for the factory for 70,000 yuan in the whole year.
Due to the requirements of production technology, some main equipment in our factory needs to be adjusted frequently. Because there is no inverter control mode in the original design, the equipment is prone to problems over time. From the perspective of equipment safety, frequent start-up of equipment is seriously unfavorable to equipment and seriously affects its service life. From the perspective of energy conservation and emission reduction,
The load rate of the equipment itself is low, which wastes a lot of electric energy resources in vain and causes great economic waste to our factory. Considering the production process, due to the needs of the production process, the running load of these host devices needs to be adjusted in real time to meet the stability of the process. Considering the above reasons, they reformed the frequency converter of 13 main equipment. After put into use, the effect is obvious, which has been well received by the company leaders. According to incomplete statistics, about 6.5438+0.5 million kwh of electricity is saved every year, saving more than 70,000 yuan.
2. The energy-saving and emission-reduction lighting renovation project of the whole plant saves150,000 yuan for the whole year.
In the work of energy conservation and emission reduction, every member of our workshop pays attention to giving full play to his skill advantages. The employees in the workshop actively participate in the technical innovation and energy saving and consumption reduction of the workshop. Energy saving and emission reduction? More than ten valuable innovative energy-saving projects were put forward during the activity. After experiencing the joy of the victory of the previous inverter transformation, they did not forget their responsibilities and started a new research. Because all the lighting lamps designed by our factory are ordinary bulbs, and each one is larger than 150W, it can't play its due role in normal production. Not only is the lighting brightness not enough, but it also consumes electricity, which is not cost-effective in the long run. Through our research, we finally decided to transform it into waterproof and explosion-proof lighting. After technical transformation, the application effect is good and the economic benefit is considerable. In the past, one lamp 150W, and the whole factory 1000 lamps. Average annual electricity consumption before renovation 150? 1000? 10? 365 = 547,500 kWh, and the average annual electricity consumption after transformation is 65? 1000? 10? 365 = 237,200 kWh, with an average annual saving of 54.75-23.72 = 365,438+0.00 kWh, with an average annual saving of 6.5438+0.5 million yuan. Through specific implementation, the company saved a lot of electricity, saved the original cost by about 1/2, and transformed more than 1000 lamps in the whole factory. After practical testing, it can be reduced by half. Now it is fully implemented, and the original control mode is changed to manual board box control. Post staff can also turn on effective lighting according to specific needs, which adds another way for the rational use of lighting. In addition, there are many devices with energy-saving space, which are being studied and implemented. Through innovation, each member of the workshop optimized the operation and solved the problem, which provided a guarantee for completing the workshop indicators and contributed to the company's energy saving and emission reduction indicators; Make new contributions to building Asia-America into an environment-friendly enterprise.
3, equipment control transformation, contribute to energy saving and emission reduction of the branch factory.
In the first half of last year, the unloading elevator of the cement storage depot often jumped and stopped, and the cement conveying chute often sprayed materials, which attracted their attention. Frequent start and stop of equipment and spraying of materials in chute are not only detrimental to the normal operation of equipment, but also affect environmental sanitation. In order to solve this problem, they adopted the transformation scheme of control+process to carry out technical transformation on the unloading control at the bottom of cement silo. Finally, the technical transformation achieved satisfactory results and the problem was completely solved. In the second half of the year, we reformed the control technology of the dust collectors (42 sets) in the whole plant. After the technical transformation, the electricity consumption of the dust collector is half of the original, which directly brings immeasurable economic benefits to the company.
Fourth, the implementation of the workshop leadership responsibility system, workshop leadership? The first five? What are the requirements of progressiveness? Saving energy, reducing consumption and increasing efficiency? Come up to work.
According to the actual task of the workshop, in the form of workshop leadership responsibility area, around? Saving energy, reducing consumption and increasing efficiency? Set goals and measures, so that there is pressure at all levels, everyone carries indicators, and strict assessment. At the same time, the overall effect of the package scope will be included in the daily assessment. Since the implementation of the system, the responsibility area of the electric repair group has completed the task of repairing the old and recycling the waste by 50 thousand yuan; The responsibility area of the electrical repair group strengthened the sense of responsibility, carefully maintained the operating equipment, and saved 5000 yuan in equipment maintenance expenses. The workshop is more strict in daily acquisition, which not only strengthens the acquisition and use management of the warehouse without wasting a screw and a meter of cable, but also strengthens the management and supervision of water and electricity, and strictly checks? Every kilowatt hour, every ton of water? . Through the implementation of the workshop leadership responsibility system, the majority of employees are encouraged to consciously play an exemplary role in energy saving, consumption reduction and efficiency improvement, thus promoting the effectiveness of energy saving, consumption reduction and efficiency improvement in the workshop.
Fourth, save resources? Four ones? Theme practice activities guide cadres and employees to start from me and strive to be pioneers in saving resources.
Widely carried out among workshop cadres and employees? Save a drop of water, electricity, paper and paper.
Screw? With the practice of saving resources as the main content, advocate the use of energy-saving products, advocate simple living and moderate consumption, and educate and guide the broad masses of cadres and workers to firmly establish? Saving resources is everyone's responsibility? Consciousness, cultivate the concept of saving consumption, cultivate the consciousness of saving resources and caring for the environment and good behavior habits, strive to be the pioneer of saving resources and lay the foundation for the sustainable development of enterprises.
Over the past few years, our workshop has played an extremely important role in projects such as dust collector transformation, frequency converter, self-made thermocouple, unloading and loading technology of cement finished warehouse, tripping treatment of coal grinding system, energy-saving lamp transformation of the whole plant, capacitor cabinet repair, etc., which has brought good economic benefits to the branch factory and become the main force of production, and made outstanding contributions to the construction of double civilization of cement No.1 branch factory with our practical actions.
At present, the economic development situation of cement industry in Yangquan area is not optimistic, and the impact of market crisis on next year or even longer will be further expanded. If Yamei wants to get out of the shadow of the crisis successfully, it must carry out extensive energy saving, consumption reduction and efficiency improvement under the leadership of the branch factory, and continue to carry it out effectively. We will explore better and more practical working ideas and methods in the future work, and achieve better results in saving energy, reducing consumption and improving efficiency.
Lecture model of energy saving, consumption reduction and efficiency improvement in workshop II
First, full participation, give play to the role of cadres and party member.
In this activity, all employees were organized to seriously study and discuss the significance of carrying out cost reduction and efficiency improvement activities, which were organically combined with the activity of creating party member Pioneer Post. Party member and cadres set an example, and party member actively played a vanguard and exemplary role in the activities with posts as the unit, and finally achieved the goal of full participation; In order to promote this activity to develop in depth, each workshop has also set up an activity group composed of directors, cost engineers, material engineers and squad leaders to reduce costs and increase efficiency.
Second, establish and improve various rules and regulations.
It is necessary to improve and standardize the system, carry out activities to strengthen cost management, reduce costs and increase efficiency, so that enterprises can change from extensive and efficient management to refined management; In order to carry out this activity in a healthy, orderly and long-term manner, the Measures for the Administration of Bidding and Negotiation, the Provisions on Material Purchase, the Provisions on Material Management, the Provisions on the Use of Materials and the New Provisions on Cutters, Cutters, Measuring Tools, Tools and Old Belt have been formulated and improved according to specific conditions, which have been effectively promoted through the formulation and implementation of the system? Cost reduction and efficiency improvement activities? The development of.
Third, control the cost of materials and ensure the quality from the source.
1. In order to strengthen the management of materials, we really shop around. Some materials and bulk materials used to be purchased from one supplier, but they were supplied by multiple suppliers through bidding. Selecting suppliers with good reputation, strong ability and guaranteed quality through bidding greatly reduces the procurement cost; For manufacturers who can access the network in the supply office, we provide them with convenient conditions to help them go through the network access procedures in the supply office, which changes the way dealers supply materials, reduces intermediate links and reduces procurement costs.
2, electrical maintenance workshop in order to reduce the cost of construction materials, materials for each construction project to make a budget; Construction materials shall be distributed by the workshop keeper according to the material budget list of the construction project. After the construction is completed, the person in charge of the construction will return the remaining materials to the warehouse; At the same time, the construction director and the keeper check the material consumption budget of the construction project to prevent the material from being used more and less, and the work order can only be handed over to the cost clerk for cost accounting after being signed by the keeper. The surplus materials recovered in the construction shall be submitted to the storekeeper for registration and warehousing after acceptance by the quality inspector, so as to prepare for the next use and reduce the cost.
3, repair shop repair parts and accessories, on the premise of ensuring the repair quality and utilization rate; The cleaning oil used in the maintenance process is reused after repeated precipitation.
When operating equipment, instruments and tools, operate in strict accordance with the operating rules, and prohibit barbaric operation to ensure that the operating instruments and tools are intact and improve the utilization rate.
4, office workers from their own, from saving electricity, a drop of water, actively advocate the concept of saving, office paper is double-sided, * * * with automatic electric water heaters, indoor water dispensers are no longer used; Colored lights are only turned on during festivals and activities, which reduces waste. 5. In order to ensure the quality of material procurement, the inspectors in each workshop strictly follow the requirements of the quality management system, strictly implement the incoming inspection system for each incoming goods, and prevent the unqualified products from entering, which has laid a good foundation for improving the maintenance quality and product quality.
Fourth, implement cost reduction and efficiency improvement activities in the production process.
In order to ensure the effective development of cost reduction and efficiency improvement activities, each workshop carries out various activities according to its own characteristics;
1. In order to improve the processing efficiency and quality of joints, and accumulate experience for mass production next year, the processing workshop has worked out a set of strict processing technology and flow according to the process flow through exploration, practice and learning from brothers, and organized production backbones and operators of various types of work reasonably, so that the processing of joints can be streamlined under the existing equipment and conditions, and the original weekly output is 100.
In the use of raw materials, they use their brains to find ways; When the tank is welded, the plate is cut and typeset, which reduces the waste, and the remaining scraps are used as lifting lugs or other parts; So as to achieve the purpose of saving materials. The materials used by each production team can be replaced by substitute materials, and those that cannot be replaced are not used as much as possible to reduce capital occupation.
2, electrical maintenance workshop in order to reduce costs and increase efficiency, before each project construction, by the technical personnel carefully understand the construction project, and carefully survey the construction site, check the relevant technical data, make a careful construction plan, to prevent the slowdown in the construction process; Carefully manage the building materials needed for the project. If there are materials in stock, there is no need to report the purchase plan; Purchase non-stock materials according to actual consumption to reduce capital occupation. Venezuela explosion-proof electricity? This method is used in engineering construction, which reduces 3 working days compared with the past, improves the construction efficiency and reduces the cost. 3、? The main materials of the workshop are seamless steel pipe and high-frequency welded pipe, accounting for nearly 70% of the total cost, and high-frequency welded pipe accounts for about 10% of the total cost. Through the analysis of the workshop, it is found that customers are different and others are different; If the orders of different customers are put together to produce blanking, the utilization rate of seamless steel pipes will be greatly improved; According to this idea, in the blanking process of seamless steel pipes, they arrange production and blanking together by means of multiple orders, different specifications and different lengths, and make full use of raw materials by cutting. Using this method, the material utilization rate is increased by 5% on the original basis. According to this calculation, 578 tons of seamless steel pipes will be used this year1-June, which can save 28.90 tons of pipes and 272,000 yuan. In terms of high-frequency welded pipe, because the length of high-frequency welded pipe is generally between 5.9 and 6.2 meters, it actually takes 4 meters to process a 6-meter pipe and the remaining 2 meters; Because the rest can't be processed, the workshop now adopts splicing method to make full use of welded pipes; Come to the workshop for welding this year.
All kinds of welded pipes 1269. According to this splicing method, 2,538 meters of welded pipe is saved, that is, 6.5 tons, and the capital is 46,800 yuan.
In terms of tools, cutters, drilling tools and other auxiliary tools, the workshop strictly implemented the "old-for-new system", which changed the bad habit of random use in the past and effectively controlled the cost fundamentally.
By strengthening cost management, reducing costs and increasing efficiency, the cost awareness of all employees has been strengthened; This activity of reducing costs and increasing efficiency is only the beginning. Our factory should take reducing costs and increasing efficiency as a long-term work, so that all employees in the factory can establish cost consciousness, truly realize the cost management of all employees in the whole process, and finally achieve the purpose of increasing efficiency.