Intelligent factory is an important carrier to realize intelligent manufacturing, which mainly realizes the intelligentization of production process by constructing intelligent production system and networked distributed production facilities.
The smart factory prototype built by enterprises based on industrial Internet mainly includes physical layer, information layer, big data layer, industrial cloud layer and decision-making layer. Both vertical integration and horizontal integration are based on industrial internet. Through data applications and industrial cloud services, the interconnection of products, equipment, manufacturing units, production lines, workshops, factories and other manufacturing systems, as well as the integration and unification with different business links of enterprises, support the highest decision-making of enterprises at the decision-making level based on product, service and equipment management. * * * A complete value network system of smart factory is constructed isomorphically, providing users with end-to-end solutions.
With the development of three-dimensional digital technology, the traditional simulation design mode based on experience is gradually transformed into the virtual design mode based on three-dimensional modeling and simulation, so that the future smart factory can avoid the fracture of traditional information transmission chain, improve the efficiency of product R&D design and ensure the quality of product R&D design through three-dimensional digital modeling, process virtual simulation and three-dimensional visualization process field application.
The visualization solution of smart factory is that users can intuitively see the material area and each production line equipment in the factory through three-dimensional scenes. For example, SMT production lines, such as printing machines, SPI inspection machines, mounters, reflow soldering, AOI test equipment and other AGV trolleys, cameras, fire-fighting equipment, air conditioners and televisions, as well as the real-time data and running status of the corresponding equipment, can be intuitively displayed in the three-dimensional scene, and the overall linkage of the scene can be realized through IOT technology. Hightopo adopts B/S architecture. After the above-mentioned equipment visualization links are reduced, users do not need to spend high prices to buy high-performance graphics workstations to support the three-dimensional visualization system.
The three-dimensional visualization scheme of automobile production line perfectly simulates the automobile production workshop and reproduces the manufacturing process of automobile production line. Through the establishment of visual model, people can exert their rich imagination and make some abstract things express in intuitive shapes, which is convenient for people to understand. It can also turn the huge production line equipment into portable video content, meet the requirements of displaying the production line anytime and anywhere, make the demonstration of the production line simpler, improve the informatization level of enterprises, reduce the operating cost of automobile manufacturing enterprises, conform to the development of the digital age, and make enterprises more dynamic in the industry competition.
Workshop production visualization can help enterprises solve the following problems:
1. Detailed process scheduling: optimize workshop performance through job sequencing and scheduling based on limited resource capacity;
2. Resource allocation and status management: instruct workers, machines, tools and materials how to coordinate production, and track their current working status and just completed situation.
3. Product tracking and product list management: by monitoring the position and state of the workpiece at any time, the historical records of each product can be obtained, and the traceability of the product group and the use of each final product can be provided for users.
4, process management: according to the plan and actual product manufacturing activities to guide the factory workflow.
5. Quality management: record, track and analyze the processing quality of products in real time according to the engineering objectives, so as to ensure the quality control of products and determine the problems needing attention in production.