The basic principle of the foolproof method is to design a product, process or workflow so that there will be no errors in the product, process or workflow, thus avoiding or reducing errors.
Foolproof method is a quality management method, which aims to avoid or reduce errors by designing products, processes or working processes. The basic principles of the simple method include the following:
1. Simplify the process: simplify the process, reduce the operation steps and links, and reduce the operation difficulty, thus reducing the possibility of mistakes.
2. Standardization: standardize operation steps and links, and formulate unified standards and norms to avoid subjective assumptions and misoperation of operators.
3. Modularization: modularize products, processes or workflows, and decompose complex processes into simple modules to reduce the complexity of operations and the possibility of errors.
4. Automation: through automation equipment and technology, reduce manual operation and intervention, and avoid mistakes caused by human factors.
5. Supervision and inspection: establish a supervision and inspection mechanism to inspect and monitor products, processes or working processes, and find and correct mistakes in time.
The basic principles of the foolproof method are methods and strategies to prevent mistakes, which mainly include the following principles:
6. Make the operation easy: By changing the environment or tools, make the working process easy and reduce fatigue and stress.
7. Let homework get rid of skills and intuition: By optimizing processes, tools or equipment, we can reduce dependence on employees' skills and intuition, and reduce errors caused by insufficient skills or intuitive mistakes.
8. Make the operation not dangerous: improve the safety of equipment, eliminate dangerous factors and avoid accidents caused by dangerous operations by improving the working environment.
9. Make the operation independent of the senses: reduce the dependence on employees' senses (such as vision, hearing, etc.) by introducing automation equipment, sensors and other technologies. ) reduce and avoid the error caused by sensory misjudgment.
The implementation of these principles can reduce human errors and improve work efficiency and safety.
To sum up:
The basic principle of foolproof method is to avoid or reduce errors in products, processes or work processes by simplifying processes, standardization, modularization, automation and supervision and inspection. These principles are not only applicable to quality management, but also to other fields, such as production, logistics and finance.
Legal basis:
The Product Quality Law of People's Republic of China (PRC) stipulates: "The state encourages the implementation of scientific quality management methods and the adoption of advanced science and technology, and encourages enterprises to meet and exceed industry standards, national standards and international standards." As a scientific quality management method, the foolproof method meets the requirements of national laws and policies.