Workshop quality inspector workflow 1. Pre-shift meeting, enter the workshop ten minutes in advance, attend the pre-shift meeting of cleaning workshop, call attendance, report the quality problems of the previous shift, and remind employees of the key points of attention in quality.
Second, the succession, into the post for succession, according to the requirements of the handover record * * * check the handover item by item, after the inspection, fill in the handover record, and both parties sign to confirm the completion of the handover and enter the working state.
Three, size inspection, after entering the site, according to the requirements of drawings for all products geometric size inspection, and make records, inspection frequency shall not be less than 5%.
Four, product marking, weighing and marking inspection of not less than three main products per shift, and making inspection records. Test products should be inspected first and stored separately.
5. Sampling inspection of products, sampling inspection of products to be inspected in all workshops of the factory, marking unqualified products, informing workshops to repair, and punishing those responsible according to regulations.
Six, found that this batch of unqualified products should be reported to the safety and quality department in a timely manner, at the same time, make a good mark to wait for the joint reinspection of higher authorities.
Seven, do a good job in the statistics of waste products, repaired products and returned waste products.
Eight, complete the temporary work assigned by the higher authorities.
Nine, before coming off work, collect, summarize and sort out the records, put all kinds of tools in the inspection room in order, clean them up, and wait for the succession.
Ten, product hardness inspection, from the chemical inspection room to take a single, according to the furnace number of each furnace product hardness sampling.
Inspection procedure of quality inspector 1. Preparation before inspection:
1. Preparation of relevant inspection data
Quality inspectors must prepare relevant inspection record forms, ordering materials and identification labels before inspection.
2. Preparation of relevant inspection tools
Prepare necessary inspection tools commonly used in inspection, such as tape measure, caliper, knife for unpacking, color card for confirming color, etc.
3. Check and confirm the preparations for the office.
The quality inspector must know the next day's production plan from the production workshop before the end of the day, inform the quality inspector in time after the change, and ask the relevant departments about the inspection basis, standards and sample treatment.
Two. Incoming inspection:
1. Supplier incoming inspection
Shao Xuan is responsible for the inspection of purchased materials. When receiving the purchase information, he should inspect his products in time according to the sampling plan formulated by our factory. Qualified, sign the receipt, affix the qualified label, and issue the qualified inspection report. The warehouse can not receive the goods until it sees the quality inspection confirmation and signature. Unqualified materials shall be immediately submitted to the superior for approval, and the superior shall give a treatment plan according to the actual situation of delivery date. If the batch is unqualified, it must be returned. If the shipment date is not tight, some or individual defects should be returned or dealt with after consultation with suppliers. If the delivery period is tight, you can consider receiving the selection, but you must communicate with the supplier well, and the required labor costs must be borne by the supplier.
2. Entrusted inspection of foreign goods:
Jiaodong is responsible for the inspection of foreign materials, and the inspection and treatment methods are the same as those of suppliers.
3. Incoming inspection of each working procedure
The incoming inspection of each process is aimed at the incoming inspection of the previous process in the next process. For example, the assembly workshop on the eighth floor will inspect the incoming materials of the injection workshop on the first floor, and the packaging workshop will inspect the incoming materials of the assembly workshop on the eighth floor. The specific inspector shall be implemented by the person in charge of each process, and the quality inspector shall be responsible for supervision and spot check as appropriate.
Three. Product confirmation:
1. First article confirmation
Before production, new products must pass the first article confirmation. Half an hour before production, there are usually two first article confirmation offices. The production workshop prepackages the two products, and after the workshop director has passed the inspection, the workshop director will sign the first label sheet and submit it to the quality inspection for confirmation. Carry out quality inspection according to the inspection template and related requirements, and sign the first piece list at the same time after passing the inspection. If necessary, the quality inspection will send the sales signature for confirmation. After the first article is confirmed, the production workshop keeps one set for imitation production, and the quality department keeps one set for confirmation basis and confirmation.
2. Process confirmation
The production workshop and quality inspectors should take out the first plate regularly during the production process to prevent production errors in the production process.
Four. patrol inspection
1. Workshop environmental sanitation supervision.
The quality inspector checks whether the environmental sanitation of each workshop is implemented as required when going to work every day, and checks whether the dust prevention measures of each workshop are put in place after work. Communicate with workshop director in time and solve problems.
2. Personnel hygiene and operation standard supervision
Check whether the hygiene of personnel in each process is carried out as required and whether the operation of the process is illegal. If problems are found, they should be corrected immediately and reported to the workshop director for handling.
3. Supervision of cleaning and maintenance of machines and equipment
Check whether the cleanliness of mechanical equipment meets the requirements, whether the operators operate according to the operating procedures, and report to the superiors in time when problems are found.
4. Quality sampling in the production process
The quality inspector shall randomly check the assembly line or production process of this workshop at least every 2 hours as required, with 32 or 50 samples at a time. If serious or batch problems are found, it is required to stop production immediately and report to the superior in time. Production can only begin after the problem is solved. In the inspection, the quality inspector found that individual problems were beyond the acceptable range of quality standards, and asked the production management personnel to correct and control them at the first time. If the second inspection is unqualified, they are required to stop production immediately and write a report on the unqualified inspection to their superiors for handling.
5. Recording and archiving of quality information
The problems found in the inspection and the inspection results shall be truthfully recorded in the inspection report, and all inspection reports shall be truthfully filled in if there is any abnormality. After the inspection and inspection report is approved, it should be copied to all relevant departments, and the manuscript should be filed in the department as a statistical basis at the end of the month.
Verb (abbreviation for verb) last check
1. Inspection of finished products before warehousing
Before the finished or semi-finished products are put into storage, they must be sampled according to the quality standards of the batch, and the qualified products should be signed and put into storage. Nonconforming products shall be reported to the superior for treatment.
2. Quality assurance inspection before shipment
Three days before the product is shipped, the final inspector of the quality inspection department will conduct sampling inspection on the goods that need to be shipped, so as to avoid the bad phenomenon of the products during storage, which will lead to compensation or return after shipment, and report the problems in time for emergency treatment.
Confirmation of defective products of intransitive verbs
1. Give the quality standard.
The quality inspection before production should explain the quality precautions with the department head (or workshop director) and give the corresponding quality standards.
2. Confirmation of defective products in the production process
In the production process, production operators should take the initiative to put forward unclear quality standards to quality inspectors, who have the responsibility to hand them over to production personnel. When the quality inspector is uncertain, it shall be reported to the superior for confirmation, and the product shall be signed by the confirmer as the inspection basis. Avoid the contradiction between quality and responsibility.
3. Classification, return and identification of defective products
The defective products in the workshop should be marked and stored in isolation, which can be divided into repairable products and scrapped products. Defective products are collected by the production workshop before each shift ends 10 minutes, and then inspected by quality inspection. After the defective products are determined, the workshop will return the materials. (Generally, green circles are used for marking, red circles are used for unqualified products, and yellow circles are used for those to be treated. ).
Seven. exception handling
1. Give exception report.
Fill in the unqualified inspection report in time when problems are found, and relevant departments will sign the handling opinions.
2. Analysis and control of abnormal problems
The quality inspection department shall analyze the abnormal problems and issue an analysis report on nonconforming products (items).
3. Exception handling process
When the quality inspection finds any abnormality in the workshop production inspection, it must immediately report to the workshop director to control the abnormality, and report to the quality supervisor and superior in time to judge the abnormality and decide the treatment method. The workshop director should immediately report the abnormal situation to the factory director and implement the superior's handling opinions.
4. Follow-up of exception handling results
When there is an abnormality, the quality inspector records the abnormal problem, tracks the improvement of the workshop, and puts forward the problem in time until the abnormality is handled.
5. Record and archive abnormal data.
Inspection records and inspection reports are effective evidence and records of quality in daily work, and daily forms should be submitted to the quality supervisor for classification and filing. Convenient weekly statistics and monthly statistics.
6. Correction and prevention of nonconforming products (items)
For major anomalies or recurring quality problems, the Quality Control Department will issue a list of corrective and preventive measures, analyze the causes of anomalies and improvement methods, and require relevant departments to improve within a time limit.
7. Handling of quality accidents